Saturday, 18 October 2014

Bellows – Uses and its Applications



A Bellows is a safety material which is almost used in every industry. The main purpose of bellows is to protect machines from debris, chips and swarf and makes running a machine smoothly. Now-a-days all industries provide safety measures to employees to avoid accidents while working. For this purpose bellows helps a lot. Main advantages of using bellows are quick to set up, easy to use, simple and transparent charges, wide investment choice, strong service and support. It can be remove anytime during maintenance and cleaning purposes. It does not affect the originality of any machines.   

Bellows which are available in various shapes and sizes are long lasting and are available to suit every application. It reduces the accident risk and thus increases the precision of your machines and their life. Let us discuss about the various application of bellows which are widely used.

Bellows in Cameras
In photography, a bellows is the folded expandable part of a camera allows the lens to be moved with respect to the focal plane for focusing. Two kinds of bellows are commonly used on cameras: bag bellows are used with a lens of short focal length and accordion bellows with a much longer range of extension.

Flexible bellows or Elevating Platform Bellows
Flexible bellows are commonly used in protecting pneumatic and hydraulic parts. They are also used in the protection of various mechanical shafts and rods. The flexiblebellows allow the parts to be able to fully operate while at the same time they are also protected from the penetration of dirt and other damaging materials that could cause the seals to become damaged in the long run. If the seals are damaged, then they will no longer be able to function fully.

Applications: Flexible Bellows are hugely used in industrial and mechanical applications such as machinery way covers, lift covers, airbag to protect it. It is also used to absorb the thermal moment and vibration in the piping system. And also it is used in the air bag filter to reduce the vibration in the ducting joints.

Elastic bellows:
Elastic bellows are commonly used to protect machines and devices from unwanted dusts and chips. When necessary we can remove this bellows for maintaining and cleaning purposes. Elevating platforms bellows can be produced with up to 30 square meters. It may be deployed horizontally or vertically based on the requirements. Bellows can be easily attached with the machine using Velcro tapes or metal frames. Manufacturing bellows in the following colors such as black, yellow, white, but standard color is black. Many manufacturers make bellows with designs. These bellows are used widely in the areas of automotive, medical industry, machine tools, etc.

Laminated Bellows for Musical Instruments
Laminated Bellows are characterized by several layers of foil bonded together. These bellows are used where flexible designs and inherent rigidity are important. They are used to protect columns, spindles and shafts. This bellows are not suited to applications with high temperatures and humidity. Laminated Bellows are now-a-days deployed in spindle-type lifting gear for cameras, measuring and musical instruments as well as for medicine and food technologies.

High Temperature Bellows for Industrial Applications
High Temperature Fabric/Glass /Ceramic Fabric Bellows are used where there is continues high temperature application i.e. near furnaces. This materials with Stand temp up to 1200 °C to 2000°C and totally fireproof standard materials are polyester woven with polyurethane coating. A wide range of different fabrics are available for special applications, for example - Preotex. Kevlar/Aramid fabric for high temperature applications up to 600°C e.g. laser, plasma or welding machines and Teflon coated for grinding applications.

Stainless steel bellows
Stainless steel bellows maintain their high strength capability and custom design with varying thicknesses. Some of their applications are Fossil fuel power generation, gas turbines, petroleum refining, chemical processing, hot metal industries, ship building, district heating, vibration & noise attenuation, computer industry, steam distribution systems, HVAC equipment, pulp and paper processing, heat exchangers, industrial piping systems, exhaust joints for all marine applications.

Metal Bellows for Medical Industry
The Medical industry relies on quality vendors who value the end product is being advancements in the quality of life. Metal bellows can be used in medical packaging equipment as a shaft cover in a vacuum chamber.

Bellows for Aerospace Industry
Bellows are used primarily to absorb axial movements and also be used for angular and lateral offsets. Single and double bellows joints, with or without external restraints such as tie rods, cable ties and braid, have many applications in aircraft ducting systems such as engine build up, air intakes and exhausts, and also drain lines.

Applying Metal Bellows in Ultrahigh Vacuums
Metal bellows can handle harsh environments that other components can’t. That makes them candidates for use in semiconductor manufacturing to help control pressure, vacuum, or motion. A metal bellows typically have the physical form of a flexible, spring like an accordion. But that changes once it fills with a liquid or gas under atmospheric or vacuum conditions and its ends are sealed. Then the bellows will be extremely sensitive to a variety of forces, providing a predictable, repeatable, dynamic response.

Expansion joint bellows
Fabric expansion joints bellows are manufactured out of several different materials. Some of them that are used in systems where gas seals need to be provided include Fluoroa Elastomer and Fluro plastic. Fabric expansion joints are also constructed out of rubberized materials, in some cases. Fabric expansion joints are the workhorse of many industrial plants, connecting exhaust system components to their adjacent ductwork. They are most commonly found connecting transport piping and exhaust ducts.

We are leading manufacturer of bellows products, telescopic covers, apron covers, wiper system, expansion joints and filter paper and fabrics. Today you'll find A.V. Ibrahim bellows and covers for cylinder rods and shafts, screw rods, bed ways, cross rails, bearing rails, for use as an expansion joints, flexible connections, camera bellows, for protection on medical equipments and machines, and in numerous other applications.